{"id":1212183,"date":"2022-09-27T21:11:00","date_gmt":"2022-09-27T21:11:00","guid":{"rendered":"https:\/\/www.ghanamma.com\/2022\/09\/27\/firehawks-rocket-engines-and-3d-printed-fuel-hit-testing-milestones-ahead-of-first-launch\/"},"modified":"2022-09-27T21:11:00","modified_gmt":"2022-09-27T21:11:00","slug":"firehawks-rocket-engines-and-3d-printed-fuel-hit-testing-milestones-ahead-of-first-launch","status":"publish","type":"post","link":"https:\/\/www.ghanamma.com\/2022\/09\/27\/firehawks-rocket-engines-and-3d-printed-fuel-hit-testing-milestones-ahead-of-first-launch\/","title":{"rendered":"Firehawk&#8217;s rocket engines and 3D-printed fuel hit testing milestones ahead of first launch \u2022"},"content":{"rendered":"<p><\/p>\n<div>\n<p id=\"speakable-summary\">Although today\u2019s rocket engines are advanced and powerful, they tend to rely on traditional \u2014 and naturally volatile \u2014 fuels like hydrazine or liquid oxygen and kerosene. Firehawk Aerospace has a safer and more stable new fuel, new engines, and millions in new funding to take it through the next round of tests to its first launch.<\/p>\n<p>Firehawk appeared on the scene two years ago with a fresh take on hybrid engines \u2014 those that use a fuel with both solid and liquid qualities. The breakthrough made by CEO Will Edwards and Chief Scientist Ron Jones was to give that fuel a structure and 3D print it in a specially engineered matrix.<\/p>\n<p>The structured, semi-solid fuel is more stable and easier to transport than other fuels, and burns in a very predictable way. The company designed engines around this concept and tested them at smaller scales, but recently graduated to the kind of engine you might actually use if you were going to space.<\/p>\n<p>\u201cIt\u2019s a unique engine with its throttling ability, low cost of manufacture, and a parametric design, so we can design for a missile interception system or second stage booster,\u201d said Edwards.<\/p>\n<p>The company recently performed full engine burn tests at Stennis Space Center with NASA supervision, and they\u2019re ready to fly \u2014 the last step before reaching a technology readiness level that would permit the company to step up its revenue.<\/p>\n<div id=\"attachment_2408954\" style=\"width: 1034px\" class=\"wp-caption aligncenter\">\n<p id=\"caption-attachment-2408954\" class=\"wp-caption-text\">Firehawk CEO Will Edwards (left) and chief scientist Ron Jones hold 3D-printed fuel tubes.<\/p>\n<\/div>\n<p>In addition to better safety, printing the fuel grains differently makes it possible to create different thrust characteristics. And the whole thing can be safely slowed, stopped and started again multiple times \u2014 not something you see often in a launch vehicle rocket engine. Normally once you fire those up, they blast at 100% until they run out of fuel, meaning you only get one shot at it and your options for force vectors are limited \u2014 more like a drag racer than a normal car.<\/p>\n<p>\u201cOur engine can replace solid rocket motors with something significantly lower cost, on par with fuel performance, but you can control its burn \u2014 that\u2019s something the industry finds incredibly compelling,\u201d Edwards noted.<\/p>\n<div id=\"attachment_2408951\" style=\"width: 650px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" aria-describedby=\"caption-attachment-2408951\" loading=\"lazy\" class=\"wp-image-2408951 size-full\" src=\"https:\/\/www.ghanamma.com\/gp\/wp-content\/uploads\/2022\/09\/firehawk-2.gif\" alt=\"\" width=\"640\" height=\"378\"\/><\/p>\n<p id=\"caption-attachment-2408951\" class=\"wp-caption-text\">A Firehawk engine being tested at Stennis. <strong>Image Credits:<\/strong> Firehawk Aerospace<\/p>\n<\/div>\n<p>Not in the sense of first stage launch vehicle engines, for which that high-thrust, full-throttle fire is desirable, but for systems where a little more complexity would be welcomed: second stage thrust (e.g. boosting payloads to a certain orbit once they\u2019re out of the atmosphere) and missile interception systems, for which precision is paramount.<\/p>\n<p>Edwards also suggested in-space propulsion like satellite maneuvering as a potential application, since due to the volatility of fuels, more low-impulse methods like ion engines are often used. Firehawk\u2019s fuel is \u201cinert by nature,\u201d making it a lot less of a liability in, for example, a multi-payload launch. Would you want your satellite stored next to a barrel of kerosene?<\/p>\n<p>The new series A funding round will enable more tests, more R&amp;D, and the production of more engines to meet demand \u2014 though predictably with a company working with the likes of Raytheon, NDAs prevent the nature of that demand to be described with any specificity. They\u2019ve raised $15.5 million so far but are expecting to close at $17M shortly.<\/p>\n<p>The list of funders is a bit long, but for the record: Star Castle VC led the round, with participation from Raytheon, Draper and Associates, Goff Capital, Cathexis Ventures, Plains VC, Victorum Capital, Stellar VC, Capital Factory, Echo Investments, and Hemisphere Ventures.<\/p>\n<p>Although the engines currently being tested are nearly ready for use by customers, Edwards stressed that this is just the start. New applications are potentially just a few keystrokes away:<\/p>\n<p>\u201cWe can create really unique fuel grain geometries, and by changing the design we can improve its performance. It\u2019s just a matter of rewriting some code and uploading that to our 3D printers,\u201d he said, adding that the new funding has let them buy and customize their own printers, CNC machines, and test setups for deployment in a new Addison, TX location \u2014 \u201cWe\u2019ll be able to move through our next test campaign much more quickly.\u201d<\/p>\n<p>Here\u2019s the happy team at the new HQ:<\/p>\n<div id=\"attachment_2409243\" style=\"width: 1034px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" aria-describedby=\"caption-attachment-2409243\" loading=\"lazy\" class=\"size-full wp-image-2409243\" src=\"https:\/\/www.ghanamma.com\/gp\/wp-content\/uploads\/2022\/09\/firehawk-team.jpg\" alt=\"\" width=\"1024\" height=\"691\"\/><\/p>\n<p id=\"caption-attachment-2409243\" class=\"wp-caption-text\"><strong>Image Credits:<\/strong> Firehawk Aerospace<\/p>\n<\/div>\n<p>More tests should be coming next month, which should clear the way for a launch of some kind in the near (but still unspecified) future.<\/p>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>Although today\u2019s rocket engines are advanced and powerful, they tend to rely on traditional \u2014 and naturally volatile \u2014 fuels like hydrazine or liquid oxygen and kerosene. Firehawk Aerospace has a safer and more stable new fuel, new engines, and millions in new funding to take it through the next round of tests to its [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":1212184,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[21],"tags":[],"class_list":["post-1212183","post","type-post","status-publish","format-standard","has-post-thumbnail","category-celebrity-gossip"],"_links":{"self":[{"href":"https:\/\/www.ghanamma.com\/2022\/wp-json\/wp\/v2\/posts\/1212183","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.ghanamma.com\/2022\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.ghanamma.com\/2022\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.ghanamma.com\/2022\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.ghanamma.com\/2022\/wp-json\/wp\/v2\/comments?post=1212183"}],"version-history":[{"count":0,"href":"https:\/\/www.ghanamma.com\/2022\/wp-json\/wp\/v2\/posts\/1212183\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.ghanamma.com\/2022\/wp-json\/wp\/v2\/media?parent=1212183"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.ghanamma.com\/2022\/wp-json\/wp\/v2\/categories?post=1212183"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.ghanamma.com\/2022\/wp-json\/wp\/v2\/tags?post=1212183"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}